infrastructureInfrastructure

Material Department

Processing Department

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Material Department

The introduction of state-of-the-art casting technology and tireless research and development make it possible to produce a wide variety of high-quality products.

Material factory, main equipment and machinery

【Monthal production capacity】
MAX 1,200 Ton
【Material】
Mone cast iron FC200 to FC250, CV graphite cast iron FCV, spherical graphite cast iron equivalent to FCD400 to FCD700, high silicon ductile cast iron

Dissolution

High frequency robo
type induction		VIP DUAL TRAK R READY”R” SERIES
4000/3000+(250)/300		6.2ton/hr at 1500℃　Furnace capacity：4000kg×1 UNIT(2 UNITS)
Active power：3250kw(MAX 3000kw/Furnace)
HFTGe (Melt Plus-Multi Drive)
3000/2200+2200+100/0.5		4.1ton/hr at 1550℃　Furnace capacity：3000kg×3 UNITS
Active power：4500kw(MAX 2200kw/Furnace)
VIP POWER TRAK R READY”R” SERIES
Dura-Line Type Furnace　500/600/1000		1.2ton/hr at 1500℃　Furnace capacity：500kg
Rated output：600kw

Modeling

APK automation modeling lineAPK5L950×650×250/250
35s/Complete mold
FCMX automation modeling lineFCMX-Ⅱ600×500×150-220/150-220
20s/Complete mold
Organic self-hardening sand treatment lineHigh speed mixer HMC-55ton/hr（Sand kneading capacity）
Sand treatment mix MularMSK-6054ton/hr×1 UNIT
Sand treatment mix MularMSF-25BD15ton/hr×2 UNITS

Finishing

SupertamplastSB100KA1.0㎥/Batch　Apron type
MonorailblastKSB-252.8ton/Hook
Φ1500×h2000 Hanger type
ClearlineblastCND60RA×2 UNITS0.6㎥/Batch　Drum type
ShottanblastSTB2C0.6㎥/Batch　Drum type
Batch type oscillating blastDTC1-238 type0.5㎥/Batch　swing type
CNC balinderX6i-FDS12R-331 TYPE×4 UNITSTarget work Φ300mm、13kg or less
CNC balinderX6-FDS22R-443GR TYPETarget work Φ400mm、30kg or less
CNC balinderX6i-FDH22R-455GR TYPETarget work Φ500mm、30kg or less
CNC balinderX6i-FDH22R-57H7GR TYPETarget work Φ700mm、50kg or less
CNC balinderN7-FDH22R-5’8HFGR-CTarget work Φ800mm、100kg or less
Rough processing latheSC200NC lathe×3 UNITS

Inspection

Light-emitting spectroscopic analyzerARL3460Number of analyzed elements: 19
Sphericalization rate determination deviceUVT-７
Amsler universal testing machineAY200200kN
Brinel hardness testerBEL-T-100
BEL-50
H-A-4		3000kg
Digital micro scopeVHX-6000Magnification：20-2000 TIMES
VHX-900Magnification：100-1000 TIMES
Nova flow and solidVer6.40 release12Solidification flow simulation
3D scanner type measurementVL-300
Ultra deep triangle observation systemVHX-510Magnification：30-5000 TIMES
Arm type 3D measuring systemFaroArm Quantum E

Processing Department

Integrated production from casting to machining The latest processing and measurement equipment to meet the demands of strict quality

4 cylinder processing line

4D3lineHorizontal machining center２UNITS
4M5lineNC milling machine
Vertical machining
Horizontal machining		１UNIT
２UNITS
１UNIT

6 cylinder processing line

FD lineHorizontal machining center１ UNIT
Vertical machining center２ UNITS
Milling machine１ UNIT

Bearing cap processing line

Rage middle cap lineHorizontal machining center２ UNITS
Dedicated measuring device１ UNIT

Turbine housing processing line

Turbine housing processing lineNC lathe４ UNITS
Horizontal machining center１ UNIT
Vertical machining center４ UNITS
Automatic washing machine１ UNIT

Shop processing

Machining centerHorizontal machining center１１ UNITS
Vertical machining center４ UNITS
LatheNC Lathe６ UNITS
Washino lathe１ UNIT
Milling machineVertical milling machine２ UNITS

Inspection

Manual 3D measuring machineMitutoyo　BH-V707
700×700×600
Manual probe head：MIH　Touch trigger probe：TP20
Control PC retrofitted		1 UNIT
CNC3D measuring amchineMitutoyo　CRYSTA-Apex S9106
900×1000×600
Manual probe head：PH10MQ　Touch trigger probe：TP200/SP25M　
Auto stylus change system：SCR200/ACR3+FCR25-L3 MRS KIT		１UNIT
Contour shape measuring machineMitutoyo　FORMTEACER Avant
FTA-H4C3000-D
100×60		１UNIT
Surface roughness measuring machineMitutoyo　SURFTEST SJ-411　Dedicated simple stand１UNIT
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